I finally got around to wiring-up the dash panel. I wanted to make it easy to remove and re-install, so I used mating connectors (and wire) from my KZ550's old harness. One major oversight that I made was forgetting to paint the panel flat black prior to wiring it up. The bare aluminum reflects sunlight right at my face at times.
I removed the switch on the far left, that I had planned to use to toggle between headlight and fan-on. It rubbed on the windshield moumoonting point, and I decided to replace it with a 'safety bypass switch'. I purchased the switch on ebay from China, and wired it so that it will provide a ground to the igniter (red/black wire) when switched-on. A lot of guys remove the kickstand switch, etc., and bypass it. I prefer to keep it installed and functional, but wanted to be able to quickly bypass if need-be on the road.
Shared to KLR650.net
Shared to KLR650.net
The fuseholder holds a 5 amp glass fuse and is wired before the accessory outlet and voltmeter. I used 16 gauge and larger wire and I don't plan to plug anything major into the outlet (just a possible GPS or cell phone, etc.). I wired the switch on the far right directly to the 'city lights' 12V wire, the ground connection is to turn on the switch's LED.
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